LafargeHolcim is strengthening its cement production network in Latin America with the opening of a new state-of-the-art line at its cement plant in Barroso, Brazil. The construction of the new line at the existing Barroso site is part of the company’s strategy to reduce cost per metric ton (mt) of cement produced, while improving quality and efficiency, in order to operate profitably in a low investment environment.

The new line in Barroso is the most modern in Brazil and will increase operational efficiency and cost competitiveness, according to the company. Equipment includes the world's largest vertical cement mill, with 450 mtph production capacity; the horomill, in which the raw materials are refined and chemical corrections are made with low power consumption; and a fully automated quality-control laboratory. The plant’s total capacity is 3.6 million mt of cement per year. The new line will allow the reduction of total costs per metric ton of cement by around 25 percent from 2014 to 2017.

Eric Olsen, CEO of LafargeHolcim, said: “The opening of Barroso is key to our strategy in Brazil and will allow us to further improve our cost structure while we continue to supply our customers with our high-quality solutions. For example, we are providing solutions for various projects related to the Olympic Games in Rio de Janeiro including the Olympic Village, the Galeão International Airport as well as new metro and bus lines.”

In 2015, LafargeHolcim delivered sustained performance in countries like Mexico, Colombia and Argentina. The company believes that Brazil will remain a challenging market in 2016 and has taken a number of measures to adapt its presence to the changing landscape. However, the Barroso plant will make a difference to the LafargeHolcim’s ability to service customers in the southeastern region of Brazil.

Barroso is strategically located in the state of Minas Gerais between Belo Horizonte and Rio de Janeiro in the country’s most important southeastern market. LafargeHolcim owns five cement plants, four grinding stations and one blender in Brazil with a capacity of around 12 million tpy and is also present in aggregates and ready-mix concrete.

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